Subscribe to our newsletter to receive the latest news and events from TWI:

Subscribe >
Skip to content

RJD Engineering gains Factory Production Control system Certification

Back to Media and Events £19.5m project launched for Port Talbot engineering centre 11th International FSW Symposium 2016 – Call for Papers 2013-07-creepimage-inspecting-creep-damage-in-critical-power-plant-components 2015-05-contributions-invited-for-uk-strategy-for-additive-manufacturing 2015-10-cswip-employer-specific-ndt-in-compliance-with-iso-9712 2016-09-cutting-edge-technology-for-nuclear-decommissioning 2017-08-david-williams-ieng-mweldi-an-engineering-inspiration A career in welding inspection A forum to share knowledge and exchange manufacturing ideas Accelerated Innovation Programmes launch at TWI ActFast: Real-time fibre-optic monitoring for laser welding Additive manufactured medical implants to enter mainstream Additive manufacturing guidelines will support industry adoption Additive Manufacturing UK Strategy update available for download Addressing advances in laser additive manufacturing Advanced electron beam facilities meet advanced industrial challenges Advanced ultrasonic full matrix capture inspection software launched Advisory group promote novel NDT methods in aerospace African company approaches TWI for plastics welding training AILU awards recognise TWI laser technology innovators Alan Taylor to represent TWI at international conference Apprentice welder wins medallion at WorldSkills 2015 Armourers & Brasiers' awards open for entries Art exhibition leads to new method of laser metal deposition Asbestos detection made easier and more reliable ASME issues White Paper on auditing of welding Audit shows TWI as integral to innovation Aviation Industry Corporation of China collaborates with TWI AWFTE to hold first all-day forum at TWI Back to work with TWI's 2018 'Business Resolutions' BeamAssure™ – electron beam welding quality assurance tool Best practice for nuclear construction industry welding Best young welders' teams from throughout Europe will compete Blended learning gets results for Spanish NDT students Brazilian student sees advantage of blended learning course BS 7910:2013 - Assessing flaws in metallic structures BS 7910:2013 receives first amendment Budding engineers join Structural integrity project Call for papers: 12th International FSW Symposium Call for papers: International Ocean and Polar Engineering Conference Celebrating success - spotlight on young engineers Centre of excellence created for the next industrial revolution CII and TWI awareness seminar in composites technology Coatings and surface engineering: addressing the needs of industry Cold spray experts launch all-round introduction course Combatting ice and erosion in extreme low temperatures - EIROS Combining Cathodic Protection with Aluminium Coatings CROWN project commended for offshore wind corrosion work Depositing silicon carbide coatings by thermal spraying Designed for future growth: TWI celebrates construction milestone Developing technology to reuse industrial waste heat Digital Twin Technology to monitor offshore assets Digital twin technology wins environmental business award Dr Melissa Riley presents paper at international conference Dr Melissa Riley represents TWI at international conference Effective operation of undersea well control valve stacks eLearning package for CSWIP 3.1 Welding Inspector launched Engineers develop chewing machine to test denture adhesives Entry is now open for SkillWeld 2016 Evolution of ageing management Extending Aircraft Life Using Cold Spray Technology Familiarisation Course to EN ISO 3834 Fibre delivered laser beam cutting optimisation First MPhil student graduates from NSIRC Franco-British Symposium on Composite Materials Friction stir welding – joining the future of industry Friction stir welding and Japanese jewellery Gammax IIS, Bury St Edmunds, employs Weldspec and Welderqual Gathering of experts at 2016 NSIRC Annual Conference Government funds £10 million technology hub in Teesside Has your PCN NDT Certification been voided? TWI Can Help… Her Royal Highness The Princess Royal opens new laboratories at TWI Highlighting women in engineering: Ángela Angulo High-pressure hydrogen testing at TWI Hot Gas and Extrusion Welding Appreciation: a new course from TWI Ice-repellant coating for aerospace and energy industries Industry benefits of composites microwave processing Innovation Centres at TWI deliver progress for industry International FSW Symposium technical programme available INTRAPID produces rapid in-line laser AM inspection systems Introducing the TWI Virtual Academy: studying on your own terms Investigating geothermal coatings for the future of renewable energy Investigating real-time testing and monitoring of pipelines Investigating the use of lasers for nuclear decommissioning Joint industry project to develop mobile rail head repair solution Laser scanner improves TWI weld analysis services for Members Lasers for decommissioning: the story so far LEP deal launches plans for a new large-scale test facility at TWI Lifting the lid on innovation: exploratory projects at TWI Lord Heseltine opens new TWI technology and training centre Meeting discusses on North Sea oil and gas asset management Meeting reinvigorates Welding Institute's Liverpool branch Mike Russell appointed as TWI Operations Director 'Mind the doors' – New project investigates train door failure Mobile electron beam welds for fabricating large structures ModuLase - combining laser processes for the future of manufacturing MoU between ALFED and TWI enhances collaboration Names of latest Engineering Council registrants published today Nanosecond pulsed laser expands opportunities for project work NDT Voiding of PCN certification from NDT International New benefit for TWI Members: free access to Welding Abstracts journal New building to house TWI's structural integrity expertise New capabilities shown during seminars in China and Japan New centre for Advanced Manufacturing Technologies launched New developments in plastic welding highlighted New eBooks added for Professional and Industrial Members New equipment boosts ultrasonic inspection capability New facility for testing the barrier performance of polymers New fracture testing accreditation New Granta Centre manager guarantees premier conferencing New home and new capabilities for TWI in Middlesbrough New manufacturing process supports Hayter's winning position New project aims to spread the use of additive manufacturing New project to advance laser additive manufacturing New sensor technology for safe shale gas extraction funded New specialist equipment and project to improve tidal energy New TWI article breaks down the changes to ISO 15614-1 New ultrasonic testing courses from the TWI Virtual Academy New version of RiskWISE® released New welding apprenticeship standards receive government approval New Welding of Moulded Plastic Components course New welding procedures CSWIP course launched Nominations now open for The Welding Institute Awards 2018 Novel solution for submersible pumps in oil and gas industry NSIRC invites PhD proposals from leading universities NSIRC welcomes first BP-sponsored PhD student Offering expertise to tackle knife crime epidemic Online tool launched for electromagnetic field assessments Open Day sparks the start of a new era of research for TWI Phased Array Ultrasonic Training – An Innovative Approach Pioneering tests being conducted on bespoke TWI rig Plant Inspection training meets need for competent workers Plant Integrity applies guided wave expertise to handheld device Plant Integrity exhibiting at the IPEIA Conference, Alberta, Canada Plant Integrity exhibits at Middle East Corrosion Conference Plastics welding experts answer your questions at Aquaculture UK 2014 Polyethylene pipeline testing service launches in N. America Preparing students for industry: the Brunel Innovation Centre Progressing graphene as a supercritical fluid barrier Project investigates Powder Metallurgy for astrospace use Project to detect hydrogen attack opens to partners Purpose-built pressure testing facility opens for business at TWI Purpose-built pressure testing facility to be constructed at TWI Quality control project could transform laser welding Registration open for 2017 Structural Integrity Conference Registration open for the UK's national welding competition Registration opens for 11th International FSW Symposium Registration opens for TWI BS EN ISO 15614-1 (2017) training Report examines state of engineering in the UK Richard Dolby / Rolls-Royce Prize launched RJD Engineering gains Factory Production Control system Certification Rolls-Royce's Martin Boyd discusses the benefits of becoming an IEng Safety warning issued following catastrophic clamp failure Sharc Matter: First -time market access to TWI's VitoNano Technology Showing expertise in corrosion safety, investigation and assessment Simulating real-world conditions for oil and gas research Skills Development Fund Scheme provides extra TWI courses SkillWeld apprentice set for WorldSkills São Paulo 2015 SkillWeld medallist goes on to take gold at EuroSkills 2016 SOCAR and TWI celebrate new competence training partnership STEM Fair workshops inspire next generation Stephen Kinnock MP supports new business initiatives at TWI Wales Strengthening links with Chinese industry Success for TWI's first blended learning course candidates Successful engineers graduate from EWF/IIW Diploma in Welding 'SUPERSLAB' to meet thicker high-strength steels challenge SurFlow: secure, robust, integrated data transfer through composites Symposium celebrates 25 years of friction stir welding Symposium highlights developments in linear friction welding Taking the next step as a CSWIP Welding Inspector Tate Modern use solvent technology for art restoration Team Romania scoops gold in WeldCup 2015 Technician and STEM Ambassador of the Year awards open Technology tournament inspires young engineers to fly high Teletest business transfers to Eddyfi Technologies The 50-year view of fracture The Test House Gains UKAS Accreditation For Digital Radiography The Transport Systems Catapult and TWI Announce Partnership The Welding Institute Annual Awards and Dinner 2016 The Welding Institute Annual Awards and Dinner 2017 The Welding Institute Awards 2018 – Applied Technology Award The Welding Institute promoting career development at NECR exhibition Thermal spraying facility opens for industrial research Ties strengthened with Indian industry at UK–India Manufacturing Week True Stress-True Strain Tensile Testing to Failure TWI adds to new standard for thermoplastic component joining TWI agreement with AVIC Manufacturing Technology Institute TWI and DNV collaborate to host 'Welding Experts' event TWI and leading university establish new innovation centre TWI and Lloyd's Register launch Fullagar Technologies initiative TWI and Lloyd's Register projects advance take-up of AM TWI and Rolls-Royce team up to develop Welding Engineering Diploma TWI and Teesside University launch Health Innovation Centre TWI announces Technical Open Day in conjunction with WeldCup TWI Arkwright Scholars a step closer to engineering career TWI at Engineering and Construction Recruitment Exhibition TWI attends tribology anniversary reception TWI attends UK-India Manufacturing Week TWI celebrates National Women in Engineering Day TWI CEO Christoph Wiesner awarded OBE TWI Certification chief executive to become president of EWF TWI Certification partners with construction skills scheme TWI combines heritage with innovation for the Morgan Motor Company TWI commence 'SubSeaLase' decommissioning project TWI composites specialist to speak at National Space Centre TWI contributes to LIGHTer International Conference TWI delivers plastics welding training course to Fusion Marine TWI develops essential metallography training to ensure best practice TWI engineer wins international award for research TWI enters research centre agreement with AECC BIAM, China TWI expansion bringing jobs and investment to Teesside TWI expert appointed visiting professor by top university TWI extends capability to test adhesives and composites TWI Finite Element Analysts achieve accreditation TWI flies high at Farnborough International Air Show TWI helping to spearhead skills initiative in India TWI helping UK businesses to 'Access India' TWI helps bring Philips Avent's thermoplastic nebulizer to market TWI helps Engineering College meet industry demand for staff TWI helps push European car body initiative TWI holds materials workshop at Cambridge sixth-form college TWI holds successful cold spray technology course TWI hosted Innovation Centres continue to grow TWI hosts graduation ceremony for EWF/IIW Diploma engineers TWI hosts successful exploration and production workshop TWI inspection team in high demand at JEC World, Paris TWI joins 'Integral' nuclear waste project TWI lands NDA innovation award for nuclear decommissioning TWI launches course for advanced digital radiography TWI launches new MSc in Engineering Leadership and Management TWI pioneers 'invisible weld' process TWI Pioneers New Dissimilar Weld for European Space Agency TWI provides fracture toughness training and consultancy in Singapore TWI rewards outstanding undergraduate engineering projects TWI set to exhibit at Offshore Wind Energy 2017 next month TWI set to exhibit at the Farnborough International Airshow TWI set to present at AWS Conference on Plastics Welding and Joining TWI signs Memorandum of Understanding with Saudi Aramco TWI South East Asia commended by Malaysian government TWI supporting the 2016 Royal Institution Christmas Lectures TWI Supports Underwater Laser Cutting Project TWI supports West Suffolk's Outstanding Apprentice of the Year Award TWI Technology Centre Wales secures over €1m through EU programme TWI Technology Fellow given Visiting Professorship at LSBU TWI technology used for ground-breaking SpaceX flight TWI to develop underground storage tank monitoring system TWI to exhibit at 56th Annual British NDT Conference TWI to exhibit at SPE Offshore Europe TWI to launch aerospace inspection software at the Paris Air Show TWI to train Environment Agency landfill inspection staff TWI Training success story - Vera Dragoi TWI wins Cambridge Business Weekly Award for International Trade TWI wins RIBA Awards TWI working to progress composites in the automotive industry TWI-led project to reduce costs and improve aircraft efficiency TWI's Dr Philippa Moore: A role model for female engineers TWI's Dr Shiladitya Paul called as guest editor of Coatings journal TWI's flow loop available again after three-year testing UAE seminar demos TWI's unique PolyTest inspection system UK friction stir welding courses see increasing demand UKTI mission to India explores opportunities for UK aerospace sector Ultrasonic imaging climbing robot passes field trials Update on CPD for Welding Institute Professional Members Upgraded surface engineering facilities showcased Vibration-based in-flight composite health monitoring Video series sheds light on studying a PhD with TWI Vince Cable India visit promotes UK business successes Visit Plant Integrity Ltd booth at Corrosion 2016 exhibition Visit TWI at First World Congress on Condition Monitoring Welding Institute Annual Awards 2018 Welding Institute Annual Conference to focus on AM Welding Institute branch promotes welding careers Welding Institute Engineering Council Registrations increase Welding Institute's latest Engineering Council registrants Welding the unweldable: TWI friction stir welds ODS steel WindTwin project to revolutionise wind turbine technology Workshop explores state of play of mooring chain research Workshop to address dissimilar materials joining challenge World's largest linear friction welded component produced World's most precise weld made at TWI Yorkshire MP pays visit to TWI in Rotherham Young welders and metalworkers recognised at WorldSkills UK
 
01 April 2014
memvoice522-11-twi-cl.jpg

The legislation for CE marking of all construction products has been set out by the European Parliament and the Council of the European Union in regulation No 305/2011. Emma Freckingham discusses EN 1090 with Stuart Doleman and Alan Powney.

TWI Certification Limited (TWI CL) is a Notified Body under the Construction Products Regulation (CPR). TWI CL's CAESAS certification of Factory Production Control (FPC) systems, in accordance with EN 1090-1, enables manufacturers to CE mark structural steel or aluminium products placed on the market.

For welded products, compliance with EN 1090-1 also requires full compliance with ISO 3834, and TWI CL's long involvement in assessment of welding quality management brings significant additional value to their FPC assessments and provides the manufacturer with ISO 3834 certification alongside the FPC certificate.

A common reaction from industry is that CE marking legislation is cumbersome and counterproductive. Nonetheless, RJD Engineering Ltd's Managing Director Stuart Doleman and Head of Design and Engineering Alan Powney have found dealing with critical operations such as subsea and bridge construction definitely requires products conforming to current legislation. They envisaged a rush for this certification before 1 July 2014 and felt "getting in front of the competition by having TWI CL certify RJD to EN 1090 would best meet client expectations."

The revised legislation is regarded by RJD as complementing ISO 3834 and ISO 9001, as they already conform to those standards. Stuart Doleman considers, "meeting the requirements and advertising our conformity to EN 1090 is of great importance. We can advertise it as a feature and sell that as a quality system within the company."

The first step for a company to achieve certification is to complete the online application document. Upon receipt, the application is analysed and, if accepted, contracts are drawn up and assessment dates agreed. A preliminary visit is conducted to confirm the scope of work and highlight possible shortfalls prior to the main assessment.

To apply CE marking the manufacturer is required to operate to a certified Factory Production Control (FPC) system. Following completion of all appropriate conformity assessment tasks for the product(s), the manufacturer is required to complete a Declaration of Conformity (DOC). FPC certificates can only be issued after an outline of the manufacturer's DOC has been received by the Notified Body (TWI CL), and verified as compliant with the requirements of EN 1090-1.

Following certification of a company a copy of the certificate and company details will be published on the website in the 'Register of Certified Companies' section.

Alan Powney maintains membership with The Welding Institute for his professional registration and to keep up to date with new developments. For Alan, the next logical step was to employ TWI CL as the Notified Body to assess RJD, "because TWI Ltd is the world centre for metals joining, it seemed logical for us to go to the top of the tree which would mean more to clients. It is a practical application with TWI CL, which is what we look for. We get a more realistic approach."

Feedback on the assessment process is positive but from across the company size spectrum it would appear there is a lack of understanding of CPR, and even resistance to the new legislation. Reasons for this are varied including a hope that due to issue date, postponements enforcement may never happen. "It is probably down to the attitude of the companies and senior members of staff envisaging it is just a cost exercise and sticking their heads in the sand, naively thinking the legislation will not be enforced," added Alan.

On the positive side, CE marking should open up new business opportunities, and compliance with ISO 3834 should have a positive influence on product quality. Non-compliance may well result in a natural selection process, thus eliminating sub-standard businesses. Although a section of the construction world has a resistive attitude of suspicion towards the CPR legislation, a controlled conformity to EN 1090 standard must in time produce increased confidence in the ultimate users.

 

RJD Engineering's Alan Powney with Emma Boggust, TWI CL, receives FPC Certification. Photograph courtesy of Andy Bernard, Video and Memories.
RJD Engineering's Alan Powney with Emma Boggust, TWI CL, receives FPC Certification. Photograph courtesy of Andy Bernard, Video and Memories

Contact Emma Boggust for more information or visit the website.

Manufacturer Certification Officer,TWI Certification Ltd, Granta Park, Abington, Cambridge CB21 6AL. Tel: 01223 899398. Fax: 01223 892588

For more information please email:


contactus@twi.co.uk