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Full-Scale Four-Point Rotating Bend Testing

TWI can offer full-scale four-point rotating bend testing services for our Industrial Members.

Also known as a flexural test, bending tests measure a material’s resistance to bending forces, allowing for the assessment of properties including bending fatigue, flexural strength, modulus, and stress-strain behaviour.

The developed test procedures can be undertaken using a range of different setups, including three-point and four-point bending, and can be used for both small and large-scale fatigue testing of a wide range of materials, including metals, plastics, composites and ceramics.

Typically performed on a universal testing machine with a three-point or four-point bend test fixture, the three or four-point flexural tests can be used to assess everything from the most brittle materials to high-strength metal specimens.

Bend testing can be either free-form or guided and is frequently used as a quality control test for butt-welded joints. When guided, the test piece is bent around a former of a specified diameter. Guided tests are specified in the welding procedure and welder qualification specifications, such as ASME IX, ISO 9606 and ISO 15614 Part 1.

Core Research Programme (CRP) and Joint Industry Projects (JIP)

Core Research

Each year the TWI Core Research Programme (CRP) addresses challenges on behalf of our Industrial Members as well as developing specific technologies and processes. Each of the projects under the CRP is focussed on engineering, materials or manufacturing technologies.

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Joint Industry Projects

TWI also conducts Joint Industry Projects (JIPs) that bring together groups of Industrial Members to share the cost of research activities in areas of mutual industrial interest, gaining exclusive access to the outcomes. These projects cover a broad range of topics.

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Full-Scale Four-Point Rotating Bend Testing at TWI

We offer four point bend testing with a rotating beam method for full-scale tests at TWI. Used to test fatigue failure, this method applies a controlled bending force to a test specimen.

As this constant bending moment is applied, the specimen is rotated at a set speed, applying a fatigue load across a specific area of the test piece. This testing technique is used for materials that are prone to bending and therefore require comprehensive fatigue analysis. It is particularly important for evaluating the fatigue resistance of larger components.

Because the bending moment distribution is more controlled with this technique than with other methods, it is suitable for materials that need precise stress analysis. The full-scale testing facility means that this process can test larger specimens to offer results more aligned to the size, surface conditions and microstructure of actual in-service parts.

To find out more, please email contactus@twi.co.uk

For more information please email:


contactus@twi.co.uk