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Coating Testing

Coatings have become an integral part of industry but it is vital to ensure they meet performance requirements such as adhesion, durability and thickness. These tests include both destructive and non-destructive techniques that can assess coatings under different environmental conditions.

Testing can be conducted as part of a quality control or asset integrity function, for product development, and also failure analysis. Identifying potential coating issues can prevent costly rework, failure or downtimes.

Coating Testing at TWI

TWI offers coating testing services to our Members to meet a wide range of testing requirements. The analysis of coating surfaces allows you to check for properties such as corrosion resistance, film thickness, coating thickness, chemical resistance, and more to industry standards.

We provide both bespoke and standard test methods for quality assurance and quality control purposes, including mandrel bend type bending tests, as well as environmental tests such as pressure sensitive testing, hydrogen testing, corrosion testing, and salt spray tests for your coating systems as well as allied services like adhesion testing.

Our experts have decades of experience with all types of coating materials, including thin films and powder coatings through to thicker coatings, allowing us to advise on the best coating solutions for your given materials and requirements.

Core Research Programme (CRP) and Joint Industry Projects (JIP)

Core Research

Each year the TWI Core Research Programme (CRP) addresses challenges on behalf of our Industrial Members as well as developing specific technologies and processes. Each of the projects under the CRP is focussed on engineering, materials or manufacturing technologies.

Find out more here

Joint Industry Projects

TWI also conducts Joint Industry Projects (JIPs) that bring together groups of Industrial Members to share the cost of research activities in areas of mutual industrial interest, gaining exclusive access to the outcomes. These projects cover a broad range of topics.

Find out more here

Example Services

Our coating testing services include marine oil and gas testing in aggressive environments, testing of thermal spray aluminium coatings for marine environments, including offshore wind and shipping, as well as testing coatings in simulated high-pressure, high temperature environments.

We cover coating testing for oil and gas, offshore power, aerospace, geothermal energy processes, and more. Our coating test results can be used to inform coating material selection, life extension, the creation of different properties, and more.

For more information on the coating testing services available at TWI and how we can help you solve your industrial challenges, please email contactus@twi.co.uk.

For more information please email:


contactus@twi.co.uk