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Types of Welding Jobs: A Comprehensive Guide

   

Welding is a skilled trade that involves the use of various techniques to join metals and thermoplastics together. There are a diverse range of opportunities in welding, from highly specialised positions to more general roles, depending on your interests and skillsets. Understanding the various types of welding jobs will help you make an informed decision about which path to pursue in your career.

Welders are in high demand across various industries including automotive, construction, power, and shipbuilding, to name a few. When considering a potential welding job, it's important to note the average salary can vary depending on the specific role, industry sector, and your level of experience.

Here we provide an overview of different types of welding jobs as well as an indication of the average salary that you can expect to earn…

Contents

Click the links below to skip to the section in the guide:

Arc Welder

Arc welders use electric currents to fuse metal parts together. It is a common type of welding that involves various techniques, depending upon the shielding gas and filler materials that are used, such as stick welding (SMAW), metal inert gas (MIG) welding, and tungsten inert gas (TIG) welding. To succeed in this career, you'll need to develop a strong understanding of welding electrodes, filler metals, and shielding gases.

Arc welders read and interpret blueprints and plans to determine proper welding techniques for specific projects. They need to be able to set up welding equipment and ensure that all safety measures are in place before commencing welding tasks, as well as maintaining and sometimes repairing welding equipment. This role also requires you to be comfortable working with various materials, including aluminium, steel and stainless steel.

As you gain experience in arc welding, you may also be responsible for inspecting welded surfaces and structures to ensure they meet quality standards and specifications. This may involve the use of specialised equipment such as ultrasonic testing devices or visual inspection tools.

Types of welding you may come across as an arc welder include:

  • Shielded Metal Arc Welding (SMAW)
  • Gas Metal Arc Welding (GMAW, also known as MIG welding)
  • Gas Tungsten Arc Welding (GTAW, also known as TIG welding)

Welders work in various industries, such as:

  • Construction
  • Manufacturing
  • Power
  • Oil and Gas
  • Marine and Shipbuilding
  • Off Highway
  • Automotive
  • Aerospace

Welders are essential to the construction and maintenance of various structures, including buildings, bridges, and pipelines. As an arc welder, you may have the opportunity to work on large-scale projects or focus on smaller, specialised projects.

The average salary for arc welders is £31,688 per year in the UK. It's important to note that your salary will vary depending on your location, experience, and the industry you are working in. As you gain more experience in your field, you'll likely see an increase in your earning potential.

Flux-Cored Welder

Flux-cored welders work with a specific welding process called flux-cored arc welding (FCAW). FCAW utilises a continuous tubular wire containing a flux and constant voltage to produce a welding arc, allowing you to join various metals with ease. This type of welding is highly efficient and suitable for outdoor work as it can be completed in windy conditions.

Flux-cored welding jobs include welding components in flat, horizontal, and overhead positions. Your role may involve working on structural projects, pipelines, and fabrication tasks. Developing strong technical skills and attention to detail is vital for success in this field.

Related Types of Welding

In addition to flux-cored welding, there are several other related types of welding you may be interested in exploring, such as:

  • Gas tungsten arc welding (GTAW)
  • Gas metal arc welding (GMAW)
  • Shielded metal arc welding (SMAW)
  • Submerged arc welding (SAW)
  • Electroslag welding (ESW)
  • Plasma arc welding (PAW)

Expanding your welding skills by learning different techniques can increase your employability and offer you more opportunities in the industry.

When it comes to average salary, flux-cored welders typically earn between £30,000 and £45,000 per year, depending on experience and regional demand. As you progress in your career, you may have the opportunity to earn higher wages or pursue more specialised positions. As with most jobs, salaries can vary depending on the company, location, and your level of expertise.

Gas Tungsten Arc Welder (GTAW/TIG)

Gas tungsten arc welding (GTAW) is also commonly known as tungsten inert gas (TIG) welding. This type of welding uses a non-consumable tungsten electrode to produce the weld, with the weld area and electrode being protected from oxidation or other atmospheric contamination by an inert shielding gas, such as argon or helium.

TIG welding is often used for precision welds and joining exotic metals like stainless steel, aluminium, nickel alloys, and magnesium. It can also be used for welding regular mild steel if the joint quality must be absolute. Otherwise, MIG welding (see below) is often seen as preferable as it is faster and easier.

Some of the key benefits of TIG welding include:

  • Excellent control over heat input and weld pool
  • High-quality and precise welds
  • Suitable for welding thin materials
  • Cleaner and more aesthetic welds compared to other processes

However, there are also some challenges associated with TIG welding, such as:

  • Slower welding speeds compared to other processes
  • Higher skill level required to master the technique
  • More expensive equipment than many other welding processes

When considering a career in TIG welding, you will likely find opportunities in industries such as aerospace, automotive, and various manufacturing sectors. It is important to note that TIG welding requires a higher skill level and offers greater versatility compared to other welding methods, so you may need additional training and experience to master this technique.

The average salary for a TIG welder in the UK is around £30,000 per year. However, this can vary depending on factors such as location, level of experience, and industry. As you gain experience and develop a reputation for quality work, you may have the opportunity to negotiate higher wages or transition into positions with greater responsibility in your career.

Gas Metal Arc Welder (GMAW/MIG)

Gas metal arc welding (GMAW) is also commonly known as metal inert gas (MIG) welding. This type of welding employs an electric arc that forms between a consumable MIG wire electrode and the workpiece metal, heating the metals and causing them to fuse together. The GMAW/MIG process is versatile and suitable for welding both thin sheets and thick metals, making it a popular choice for various applications.

Welding techniques include spray and short circuit welding. Using a low voltage, short circuit is considered the coldest form of GMAW/MIG welding. When the welding wire touches the metal, electricity flows through it and creates a short circuit effect. This results in wet metal puddles that quickly solidify and fuse materials together.

GMAW/MIG welding uses inert gases or gas mixtures as the shielding gas, such as argon and helium, or a combination of both. Shielding gases prevent reactions with the filler material or weld pool, ensuring a clean and strong weld.

When working as a gas metal arc welder, it is important to protect yourself from harmful arc rays and sparks generated during the welding process. Wear an approved welding helmet fitted with a proper shade of filter lenses to protect your face and eyes.

The average salary ranges from around £25,000 to £35,000 per year. This will vary depending on factors such as experience, location, and the complexity of the welding jobs you undertake.

Shielded Metal Arc Welder (SMAW/Stick)

Shielded metal arc welding (SMAW) is also known as stick welding and manual metal arc welding (MMA or MMAW). This welding type uses a flux-coated electrode to join metals, forming a weld pool from the molten metal.

The process entails striking an arc between an electrode flux coated metal rod and the workpiece, causing both the rod and the surface of the workpiece to melt to create the weld. This type of welding can be used on various metals, such as steel, stainless steel, and cast iron. The machines used provide constant current (CC) using direct current (DC) or alternating current (AC).

Some of the advantages of this welding technique include:

  • Inexpensive equipment
  • Portability
  • Ability to weld in various positions
  • Suitable for outdoor use in windy conditions due to the gas coverage protection provided by the flux

This type of welding offers employment opportunities in industries such as structural welding, shipbuilding, and pipe welding, all of which require skilled welders proficient in the process. It's essential to attend training programmes and acquire appropriate certifications to grow your skills and improve your employment prospects.

The average salary for a shielded metal arc welder in the UK varies depending on experience and location. However, it typically ranges from £25,000 to £35,000 per year. As you advance your skills and gain expertise in the SMAW process, you can expect to see an increase in your earning potential.

Submerged Arc Welder

As a submerged arc welder, you will be working with a specialised welding process that utilises a continuously-fed consumable wire electrode and a shielding granular flux to create strong welds. This process is frequently employed in heavy industries such as shipbuilding, wind tower construction, and the fabrication of large steel structures.

In this role, your primary responsibilities will include setting up the equipment, monitoring the welding process, and ensuring the quality of the welds. You will need to maintain a high level of safety and awareness while working, as the process involves high voltage electrical equipment.

Some advantages of submerged arc welding include increased productivity, improved quality of welds, and reduced demand for manual labour. However, it may be limiting in terms of accessibility and manoeuvrability for certain welding operations due to the machine's size and the need for a shielding flux.

Submerged arc welders require strong mechanical aptitude, attention to detail, and excellent hand-eye coordination. Furthermore, acquiring relevant certification, such as from the American Welding Society (AWS) or an equivalent qualification from another organisation, can prove beneficial to your career prospects.

Average salary: The average salary for a submerged arc welder in the United Kingdom is around £31,700 per year. A submerged arc welder in the United States can expect to earn an estimated salary of around $59,000 to $74,700 annually, depending on experience level and location. Keep in mind that salaries will vary based on the region, industry, and your specific qualifications.

Plasma Arc Welding (PAW)

Plasma arc welding (PAW) is an advanced welding technique similar to gas tungsten arc welding (GTAW) / tungsten inert gas (TIG) welding (see above).

In PAW, an electric arc is formed between an electrode, typically made of sintered tungsten, and the workpiece. This process allows you to weld a wide range of metals, including alloy steel, aluminium, bronze, carbon steel, copper, iron, inconel, lead, magnesium, monel, nickel, stainless steel, titanium, tool steel, and tungsten.

There are two primary types of PAW:

  1. Transferred Arc Process, where the arc forms between the electrode and the workpiece, and;
  2. Non-Transferred Arc Process, where the arc forms between the electrode and the gas nozzle.

The transferred arc process is typically used for non-ferrous metals and stainless steel, providing high energy density and plasma jet velocity, which is effective for melting and cutting metals.

PAW offers advantages such as improved arc stability, precise control, reduced heat-affected zones, and increased efficiency. These benefits make PAW suitable for a variety of applications, including stainless steel and titanium tubing, girth joints in pipe fabrication, missile tankage, and turbine engine components.

Plasma arc welding opens up opportunities to work in industries like aerospace, automotive, and manufacturing. The average salary for a plasma arc welder in the United Kingdom is £35,000 per year, but salaries will typically vary depending on your experience and the specific industry you work in.

Electron Beam Welding (EBW)

Electron beam welding (EBW/EB) is a specialised welding process that uses high-velocity electrons to generate heat and form a weld. The process involves an electron gun that produces a beam through the use of magnetic fields. When the electrons collide with the workpiece, their kinetic energy converts to heat, thus melting the materials and creating a joint.

EBW offers some advantages over traditional welding methods, such as TIG and plasma welding as it can join materials ranging from thin foils to 50 mm in thickness. It is particularly suitable for applications requiring high precision, as it produces minimal distortion and has a low heat input.

Some common applications of electron beam welding include the assembly of conventional production parts, such as gear clusters, driven shafts, and cams. Due to its specific features, this process is especially suitable for industries like aerospace, automotive, and electronics, where precision and strength are crucial.

The responsibilities of an electron beam welder, typically involves operating various welding machines, setting up and adjusting parameters, and ensuring adherence to safety procedures and quality standards. To excel in this role, you need a solid understanding of welding principles and the expertise to handle different types of materials.

Regarding the average salary for an electron beam welder, data suggests that an average salary is around £28,000 per year, but wages can vary greatly, depending on factors such as location and level of experience.

Laser Beam Welding (LBW)

Laser beam welding (LBW) involves the use of a concentrated laser beam to join pieces of metal or thermoplastics. Owing to the narrow, deep welds it creates, LBW allows for high welding rates, making it suitable for high volume and precision applications requiring automation, such as within the automotive and aeronautics industries.

There are three main types of laser welding, depending on the amount of energy delivered to the metal:

  • Conduction mode: Characterised as low energy level
  • Conduction/penetration mode: Regarded as medium energy level
  • Penetration or keyhole mode: Known as high energy level

Additionally, various types of laser source are used in LBW, including:

  1. Gas lasers
  2. Solid-state lasers
  3. Fibre lasers

Different industries and applications demand specific types of laser sources and welding approaches, so understanding the advantages and limitations of each type is crucial in providing quality results.

When it comes to the average salary for laser beam welding jobs, it's important to consider location and experience, but an average annual salary is reported at £28,829 in the UK. Laser beam welders typically earn more due to the technical nature of the role, so as you become more experienced and specialised in this field, you can expect your earning potential to increase.

Resistance Spot Welder

Resistance spot welders use a welding process that generates heat through electrical resistance, ultimately joining two metal sheets or components. This type of welding is commonly used in the automotive and manufacturing industries due to its efficiency and ability to quickly create durable welds.

In a resistance spot welding process, you need to control three primary variables - Force, Current, and Time (commonly known as FCT). These variables ensure the proper creation and quality of welds.

To become a resistance spot welder, you should have knowledge of various welding techniques, such as plasma arc, shielded metal arc, and submerged arc welding. Additionally, you must have good hand-eye coordination, strong attention to detail, and the ability to work within specified guidelines.

Resistance spot welder job opportunities can be found in various industries, including automotive manufacturing, heavy machinery production, and aircraft manufacturing. You may be required to work with a variety of materials, including steel, aluminium, and other alloys.

Employment Prospects and Salary

The average salary for a resistance spot welder in the UK is around £23,400 per year.  However, this can vary based on your experience, location, and the industry in which you are employed. Additionally, some positions may be temporary, part-time or contract-based, so be sure to consider these factors when searching for employment opportunities in this field.

Resistance Seam Welder

Resistance seam welders create continuous welds along the seams of metal materials using resistance welding techniques. They can be found employed in industries such as automotive production, aerospace, shipbuilding, and metal fabrication.

To become a skilled resistance seam welder, you must have a thorough knowledge of various welding techniques and procedures.

The responsibilities of these welders include:

  • Setting up resistance welding machines and equipment
  • Selecting the appropriate welding methods for the specific job
  • Conducting regular maintenance checks and repairs on welding equipment
  • Ensuring that safety procedures are followed during the welding process
  • Collaborating with other team members to ensure quality and efficiency

As you gain experience, you may get the opportunity to specialise in specific industries or move into a supervisory role.

The average salary for a resistance seam welder in the UK is £29,000 per year, although this amount may vary depending on factors such as your experience, location, and industry.

Friction Stir Welding (FSW)

Friction stir welding (FSW) is a solid-state welding process that can join various non-ferrous metals with great precision. In this process, a rotating pin traverses along the contact surfaces between two workpieces, generating frictional heat that plasticises the material, welding it together.

FSW is frequently used to join aluminium alloys in different conditions, such as cast, rolled, or extruded. You can weld aluminium alloy butt joints with thicknesses ranging from 0.3mm to 75mm in a single pass. When operating FSW equipment, some basic parameters to consider include the RPM of the tool, the travel speed, plunge load, tool lead angle, and tool design/geometry.

There are several advantages to using FSW, including:

  • No consumables: With conventional tool steel, you can weld over 1 km of aluminium without requiring filler or gas shield.
  • Automation: FSW can be easily automated on simple milling machines, reducing setup costs and training requirements.
  • Flexibility: FSW can operate in all positions, including horizontal and vertical orientations, as there is no weld pool.

As a friction stir welder, you can expect to work with an advanced welding technology that offers efficient results on non-ferrous metals. The average salary for a friction stir welder varies based on location, industry and experience, but in general, the wages are considered competitive in the welding industry at an average of around £28,000 per annum.

Ultrasonic Welding

Ultrasonic welding involves the use of high-frequency acoustic vibrations to join two pieces of material together. It is a popular method in various industries for joining plastics, metals, and other materials.

In this type of welding job, your primary responsibility is to operate ultrasonic welding equipment and ensure that the weld is of high quality. If you are detail-oriented and have a strong technical background, ultrasonic welding might be a suitable career choice for you.

There are several key factors to consider when working in ultrasonic welding, such as vibration amplitude, welding mode, downspeed, trigger pressure, weld time, and hold time. Understanding these factors and adjusting them accordingly play a crucial role in the success of your welds. The key to a successful ultrasonic welding job is maintaining the proper amplitude of vibration at the tip of the welding horn.

Ultrasonic welding has applications in industries including automotive, electronics, consumer goods, and medical device manufacturing.

The average salary for an ultrasonic welding engineer is around £40,000 - £60,000 per year, although this figure will vary depending on your level of experience, qualifications, and the specific company or industry you work in.

Oxyacetylene/Oxy-Fuel Gas Welding (OFW/OGW)

Oxyacetylene or oxy-fuel gas welding (OFW/OGW) uses a mixture of oxygen and acetylene gases to produce a high-temperature flame for joining metals. This process is commonly employed in small scale industries and construction work, involving steel pipe and tubing, steel sheet metal, as well as small structural steel shapes and bars.

These welders use a hand-held torch or blowpipe to mix the gases in correct proportions, creating a flame with a temperature of around 3,200 °C. There are three different types of flames that these welders typically work with:

  • Neutral flame: This is the starting point for gas welders, and it is chemically neutral. In this flame, the acetylene gas is completely burned in the oxygen and surrounding air.
  • Oxidising flame: This type of flame has excess oxygen and produces a hotter flame. It is typically used for welding copper and brass.
  • Carburising flame: This flame has excess acetylene and is used for welding high-carbon steels, which require a reducing atmosphere.

When working with oxyacetylene welding, it is important to use proper safety equipment, such as welding goggles, gloves, and appropriate clothing to protect yourself from the high temperatures and UV radiation produced during the welding process.

In terms of employment prospects, oxyacetylene welding is a versatile skill that can be employed in various industries, including automotive repair, plumbing, metal fabrication, and more.

The average salary for an oxyacetylene welder in the UK is approximately £30,000 per year, but this figure can vary depending on your location, experience, and the industry you choose to work in.

Structural Steel Worker/Welder

Structural steel workers or welders typically construct, maintain, and repair large steel structures. These structures can range from high-rise buildings and bridges to industrial complexes and stadiums. The work may involve various welding processes and techniques, depending on the specific project and requirements.

Some of the key tasks performed as a structural steel worker/welder include reading and interpreting blueprints, measuring and cutting steel components, aligning and assembling structural elements, and using various welding techniques to join and secure the steel components. Additionally, you may need to inspect and maintain welding equipment, ensure proper safety measures are followed, and collaborate with other construction professionals throughout the project.

Common welding techniques used in structural steel work include:

  • Stick Welding (SMAW)
  • Metal Inert Gas (MIG) Welding
  • Flux-Cored Arc Welding (FCAW)
  • Tungsten Inert Gas (TIG) Welding

In terms of qualifications, a high school diploma or equivalent may be required, along with vocational training in welding or a similar discipline. Many structural steel worker/welder jobs require you to have a welding certification, which can be obtained by passing relevant welding qualification tests.

The career prospects for a structural steel worker/welder are promising as the need for skilled professionals in the construction and manufacturing industries is increasing. You may find job opportunities with construction companies, manufacturing firms, oil and gas organisations, as well as transportation and infrastructure development enterprises.

When it comes to wages, the average salary for a structural steel worker/welder in the UK is around £35,000 per year. However, your salary may vary depending on factors such as your level of education, experience, the size of the company you work for, and the region in which you are employed. As with most careers, by furthering your skills and gaining experience, you may have opportunities for advancement and higher income in the long term.

Pipefitter-Welder

Pipefitter-welders are responsible for the layout, assembly, installation, and maintenance of different pipe systems. Tasks include welding, soldering or cementing joints on pipes, attaching pipes to fixtures using welding equipment or clamps, and resolving pipe issues like leaks or clogs. This occupation often requires you to work closely with engineering teams and possess a strong understanding of steam and hydronic piping systems.

Some of the key welding job types related to pipefitter-welder positions include:

  • Pipeline welder: Working on the construction and maintenance of pipelines used to transport oil, natural gas, and other substances.
  • Pipe welder: Focused on the welding of pipes in various industries like construction, oil and gas, and manufacturing.

The pipefitter-welder job can also provide a lucrative opportunity for experienced professionals. The average salary for a pipefitter-welder job varies depending on factors such as location, experience, and specific job role. However, on average, a pipefitter-welder can expect to earn £35 - £60 per hour in the UK, whereas a pipeline welder can earn up to £54.6K - £69.1K a year. As you gain more experience and enhance your skills in this field, you may be able to command higher wages.

Boilermaker-Welder

Boilermaker-welders are responsible for constructing, assembling, and maintaining boilers, tanks, and various large containers used to hold gases or liquids. The job involves using welding and cutting equipment, as well as other tools, to fuse, separate, and shape metal plates, sections, and components. These professionals may work on a range of structures, including blast furnaces, bridges, rocket boosters, elevators, dams, and locomotives.

Boilermaker-welders need a solid understanding of the different types of welding jobs, with different roles within the industry dictating which welding process you may specialise in, such as MIG, TIG, or stick welding (see above).

These welders require a comprehensive knowledge of welding safety and best practices, so completing an accredited training programme and obtaining relevant certifications will help you showcase your skills and expertise in the field.

Some types of welding jobs relevant to boilermaker-welders include:

  • Construction welders
  • Manufacturing welders
  • Structural steel welders
  • Sheet metal workers
  • Industrial maintenance welders
  • Pipefitters

The average salary for a boilermaker-welder is £40,000. It is important to bear in mind that your salary may vary depending on factors such as your experience, location, and additional certifications. Entry-level salaries will be lower, but by developing your skills and gaining experience in the field, you may have the opportunity to increase your earning potential.

Automotive Fabricator-Welder

Automotive fabricator-welders design, build, and repair various components in automobiles. They work with various metals and tools to create and maintain parts such as car frames, exhaust systems, and bespoke modifications. Expertise in welding techniques, such as MIG, TIG, or arc welding, are invaluable for this role.

These welders create automotive parts by cutting, bending, and shaping metal components. They also need to use a wide range of tools, including welding machines, plasma cutters, drills, grinders, and more. As a fabricator-welder in the automotive industry, you will need a keen eye for detail, as well as strong skills in reading blueprints and following technical specifications.

Alongside practical skills, a career in automotive fabrication and welding will often require excellent problem-solving abilities, while collaborating with team members, such as designers and engineers, will be crucial to ensure the successful completion of projects. Furthermore, adhering to industry standards and regulations will be vital for guaranteeing safety and quality.

An automotive fabricator-welder can expect an average salary of approximately £28,000 per year. Entry-level positions may come with lower pay, while more experienced welders should be able to command a higher annual salary.

Aerospace/Aircraft Sheet Metal Mechanic and Welder

Aerospace/aircraft sheet metal mechanics and welders repair, fabricate, modify, and assemble sheet metal components for aircraft. This involves working with a variety of metals, such as aluminium, titanium, and stainless steel. They need to be proficient in different types of welding jobs, including gas tungsten arc welding, electron beam, gas metal-arc, and resistance welding.

Specific duties may include:

  • Reading and interpreting blueprints and specifications
  • Measuring, cutting, bending, and forming metal sheets
  • Joining metal pieces using welding techniques and equipment
  • Inspecting completed work for compliance with safety and quality standards

More advanced professionals in this career may specialise in specific welding job types, such as an aerospace welder or aviation welder. These professionals focus on more complex projects, such as working on aircraft engines, landing gear, and other critical components.

When it comes to salary, the average salary for an aerospace/aircraft sheet metal mechanic and welder varies depending on your experience level and location. For example:

  • Junior Aircraft Welder: £30,000 per annum
  • Senior Aircraft Welder: £65,000 per annum

Shipbuilder/Welder

Shipbuilder/welders fabricate, assemble, and repair various ship components and structures. This type of welding job requires an in-depth knowledge of different welding techniques and equipment to ensure the integrity and safety of the vessels being worked on.

Those in this role will often work closely with other professionals, such as naval architects, engineers and shipfitters to guarantee that the welding work is up to standard. Some of the daily tasks may include:

  • Reading and interpreting welding and shipyard procedures
  • Preparing components and materials for assembly
  • Tack welding pieces to secure proper alignment
  • Following blueprints and other technical documentation
  • Ensuring conformity to health and safety regulations

As a shipbuilder/welder, various employment opportunities can be found in shipyards, repair facilities, and ship construction companies. Entry-level positions may require a high school diploma or equivalent, as well as completion of a formal welding training programme or welding apprenticeship.

Example positions in shipyards include structural welders and pipe welders, with the types of welding techniques most commonly used in shipbuilding including, but are not limited to, gas metal arc welding (GMAW), gas tungsten arc welding (GTAW), and shielded metal arc welding (SMAW).

The salary for shipbuilder/welders will vary depending on factors such as location, experience, and the employer's industry. However, you can expect to earn an average salary of around £40,000 per year.

Robotic Welding Operator

Robotic welding operators manage and maintain robotic welding systems, including programming the robots, troubleshooting any issues that arise, and ensuring the welding processes run smoothly and efficiently. These systems are designed to help increase productivity and improve the quality of welds in various industries, such as automotive and manufacturing.

In order to become a robotic welding operator, you should have a good understanding of welding techniques, be proficient in programming languages, and possess strong problem-solving skills. An educational background in welding, robotics, or a related field is often preferred by employers. Additionally, experience in both manual welding and robotic operations is a significant advantage when pursuing this career path.

Some key tasks you may encounter as a robotic welding operator include:

  • Designing and programming robotic welding systems
  • Assessing system performance and making necessary adjustments
  • Implementing regular maintenance and repairs on the robots
  • Training other operators in the safe and effective use of robotic welding systems
  • Staying up-to-date with advancements in robotic welding technology

Types of welding jobs and salary:

There is a wide range of welding job types available within the industry, each with its own set of requirements and pay scales. Some of these positions include:

  • Welding Inspector
  • Pipe Welder
  • Underwater Welder
  • Structural Welder
  • Sheet Metal Welder

As a Robotic Welding Operator, you can expect to earn between £33,000 and £46,000 annually, depending on your location, level of experience, and the specific industry you work in.

Pressure Vessel Welder

Pressure vessel welders are responsible for the fabrication, maintenance, and repair of pressure vessels. These containers are used to hold liquids or gases under high pressure, and can be found in various industries such as oil and gas, chemical, petrochemical, and power generation.

This role typically means working with metals such as carbon steel, stainless steel, and various alloys to create strong and impermeable pressure vessels, with duties including interpreting blueprints, welding components together, inspecting welded joints, and conducting non-destructive testing in accordance with relevant welding standards. Familiarity with welding processes such as TIG, MIG, and SMAW will be beneficial in this role.

There are several avenues you can take to become a pressure vessel welder. You may start off by completing a welding training programme, undergoing an apprenticeship, or gaining experience as a welder in a related field. Certification in pressure vessel welding can enhance your job prospects and improve your chances of securing higher-paying roles.

Employment opportunities for pressure vessel welders can be found in various settings, such as manufacturing plants, refineries, shipyards, and construction sites. You might also be involved in the manufacturing of components for industries such as aerospace and automotive.

The average salary for a pressure vessel welder varies depending on experience and location, but you can expect to earn an average of around £30,000 per year.

Aluminium Welder

Aluminium welders typically require specialised skills and experience in MIG and TIG welding methods. The responsibilities of an aluminium welder can vary depending on the industry being worked in. Some common industries include shipbuilding, automotive, construction, and aerospace.

There are several different types of welding jobs available for an aluminium welder, such as:

  • MIG Welder: This role involves using metal inert gas (MIG) welding techniques to fuse aluminium parts together. MIG welding is considered one of the more efficient and accessible methods of aluminium welding.
  • TIG Welder: Tungsten inert gas (TIG) welders work with a tungsten electrode and inert gas to create precise and clean welds on aluminium materials. TIG welding requires a high level of skill and attention to detail.
  • Fabricator/Welder: In this role, you may be responsible for both fabricating aluminium parts and welding them together using MIG or TIG techniques.
  • Auto Body Welder/Technician: This position typically involves working on aluminium body panels for vehicles, welding and repairing damaged pieces, as well as fabricating custom parts.
  • Shipbuilding and Repair: Aluminium welders are often employed in the shipbuilding industry, working with aluminium structures and components for boats and ships.

The average salary for aluminium welders varies depending on the specific job type and experience. On average, MIG welders can expect to earn around £18 - £20 per hour, while TIG welders may earn slightly higher, around £20 - £25 per hour. Fabricator/welders usually earn between £18 - £23 per hour. Auto body welder/technicians can anticipate a salary range of £16 - £22 per hour. In the shipbuilding industry, aluminium welders may earn between £20 - £27 per hour. Keep in mind that these figures can vary depending on factors such as location, experience, and company size.

Stainless Steel Welder

Stainless steel welders join stainless steel parts using various welding methods. Stainless steel welding is a versatile type of welding, used in a wide range of industries such as construction, manufacturing, automotive, aerospace, and more. The job may involve working with different types of welding machines and methods, such as MIG, TIG, or stick welding, depending on the specific project requirements.

To excel in this field, you need to possess excellent welding skills, a strong understanding of various welding techniques, and the ability to read and interpret blueprints and technical drawings. It is also essential to have a thorough knowledge of safety procedures, equipment maintenance, and the use of appropriate personal protective equipment (PPE).

A stainless steel welder may encounter a variety of job opportunities in different sectors, including:

  • Construction: Welding is crucial in the erection of steel structures and buildings.
  • Manufacturing: The fabrication of stainless steel products often requires skilled welders.
  • Automotive: Stainless steel welders play a key role in the assembly of vehicles and auto parts.
  • Aerospace: The aircraft manufacturing industry relies on high-quality stainless steel welding for the construction of airframes and various components.

The salary for stainless steel welders can vary depending on several factors, such as the level of experience, the industry you work in, and the geographical location. However, the average annual wage for welders in general is around £35,000.

Ironworker-Welder

Ironworker-welders work with iron and steel to construct and repair various structures. This type of welding job can be found in industries such as construction, shipbuilding, and infrastructure projects. Tasks may include cutting, shaping, and welding metal components together to create structural frameworks for buildings, bridges, and other large-scale installations.

To be successful as an ironworker-welder, mastery of various welding techniques is essential. You should be proficient in using tools and equipment for welding, such as arc welders, gas torches, and plasma cutters. Additionally, you should possess a solid understanding of building codes and safety regulations related to the welding profession. Some positions may also require additional certifications.

Ironworker-welder job opportunities can be found in a variety of sectors, including:

  • Construction companies
  • Fabrication shops
  • Infrastructure projects
  • Shipbuilding and repair yards
  • Industrial facilities

The average salary for ironworker-welders varies depending on factors such as experience, location, and industry. However, generally speaking, the average ironworker-welder salary is around £37,500 per year.

Welding Inspector

Welding inspectors determine if a weldment meets the acceptance criteria of a specific code, standard, or other specification. These professionals also oversee non-destructive testing and ensure proper materials are available during testing. A certified welding inspector (CWI) is a professional who has gained certification from a relevant institution.

There are various welding job types that you can pursue as a welding inspector, including:

  • Certified welding inspector
  • Fabrication welding inspector
  • NDT technician
  • Quality assurance inspector
  • Quality inspector
  • Structural welder

Salaries can vary based on factors such as experience, sector, and location. Here are the estimated average salaries for some welding inspector roles in the UK:

  • Certified welding inspector: £35,000 per year
  • Fabrication welding inspector: £32,000 per year
  • NDT technician: £30,000 per year
  • Quality assurance inspector: £28,000 per year
  • Quality inspector: £27,000 per year
  • Structural welder: £29,000 per year

These figures are averages and can fluctuate depending on your level of experience, the industry, and your location.

Underwater Welder (Commercial Diver)

Underwater welding is one of the most specialised and highest paying welding jobs. The work is at the intersection of welding and diving, which requires both advanced welding skills and impeccable safety standards. The job often involves repairing or maintaining large underwater structures, such as offshore oil and gas platforms, ships, pipelines, and even underwater habitats.

There are several factors that make underwater welding a demanding profession:

  • Challenging environments: You'll be working in underwater environments with limited visibility, varying water temperatures, and in potentially confined spaces.
  • High pressure: Working at depth means dealing with additional pressure, which can affect your body and your welding equipment.
  • Safety concerns: As both a diver and a welder, you'll need to follow strict protocols to ensure your own safety and the wellbeing of those around you.

To become an underwater welder, you must be certified as a commercial diver and possess a recognised welding certification. In addition, practical experience in welding on land can help you transition to underwater welding more easily.

Some of the tasks that you might perform as an underwater welder include:

  • Wet welding in freshwater pipes
  • Salvaging and recovering sunken fishing boats
  • Inspecting and repairing dam walls
  • Cutting underwater debris
  • Demolishing decayed underwater structures
  • Inspecting sewer pipes (HAZMAT)
  • Maintaining nuclear power station inlet structures (HAZMAT)
  • Installing cement dock support pillars

The average salary range for underwater welders varies due to the nature of the job and the risks involved. However, it is among the highest paid of welding roles so, on average, you can expect to earn around £39,100 per year, although many will earn much higher rates than this.  

Welding Engineer

Welding engineers undertake a variety of tasks in a range of industries, including construction management, project management, product design, systems maintenance, design and development, process improvement, structural engineering and welder training for new techniques, processes and design changes.

This profession is associated with essential qualifications and certifications. Gaining these qualifications will ensure you possess the necessary skills and knowledge to excel in your role.

There are several types of welding jobs and salary opportunities for welding engineers, including:

  • MIG welder
  • Sheet metal worker
  • Fabricator/welder
  • Structural iron and steelworker
  • Welding inspector
  • Tool and die maker
  • Master plumber
  • Oil rig welder
  • Pipefitter
  • Auto body welder/technician
  • Industrial boilermaker

The salary for each welding job type can vary depending on your level of experience and your location. However, as a welding engineer in the United Kingdom, you can expect an average annual salary of £32,000 - £36,000. This figure may vary depending on factors such as industry, location, and years of experience.

Welding Technician

Welding technicians are skilled professionals who use a variety of welding equipment to bond metal components together. As a welding technician, you are expected to be knowledgeable in several welding techniques, such as cutting metal parts safely and finishing them.

As a welding technician, you might find employment in a range of industries, including automotive, aerospace, construction, and manufacturing. Some common types of welding jobs for technicians include:

  • MIG welder: MIG (metal inert gas) welding is a popular method used for joining metals, especially in the automotive and fabrication industries. You use a continuously-fed wire electrode to create an electric arc, melting the filler material and fusing the base metals.
  • TIG welder: TIG (tungsten inert gas) welding, also known as gas tungsten arc welding (GTAW), uses a non-consumable tungsten electrode to produce precise welds. This technique is commonly used in aerospace, automotive, and stainless steel applications.
  • Arc Welder: As an arc welder, you utilise an electric arc to create heat and melt the parent metal and filler materials. You'll mainly use this process for welding long seams, large-diameter pipes, and structural steel components.

In terms of remuneration, welding technician salaries can vary depending on factors such as experience, location, and job type. Generally, the average salary for a welding technician varies as follows:

  • MIG welder: The average salary for a MIG welder is approximately £24,000 per year.
  • TIG welder: For TIG welders, the average annual salary is around £28,000.
  • Arc welder: The average yearly wage for an arc welder is about £25,000.

As a welding technician, you should continuously develop your skills and stay updated on the latest welding technologies to maintain your competitiveness in the job market. Additionally, acquiring certifications and licenses can boost your credibility and enhance your employment prospects.

Pipeline Welder

Pipeline welders work on the construction, welding, maintenance, and repair of pipelines. These pipelines typically transport materials such as oil, gas, steam, chemicals, and water. The main responsibility of these professionals is to bend metal pieces and join them using welding techniques, ensuring the integrity and reliability of the pipeline system.

There are various types of welding jobs within the pipeline industry, such as welding inspectors, tool and die makers, oil rig welders, and pipefitters. Each of these positions requires specific skills and knowledge, which can be obtained through relevant education, hands-on training, and industry certifications. Among these jobs, pipeline welding often demands high physical stamina and the ability to work in challenging environments, since many pipelines are located in remote or difficult-to-reach areas.

For example, an oil rig welder could be assigned to work on offshore drilling platforms, whereas a pipefitter might be responsible for the installation and repair of piping systems in industrial facilities. These positions require the ability to interpret blueprints and follow safety standards, as well as proficiency in various welding techniques. Moreover, pipeline welders should possess good problem-solving skills and the ability to work independently or as part of a team.

A pipeline welder can expect to earn an average salary of £38,579 per year, although this will change depending on experience, location, and the type of project being worked on.

Railcar Repair and Maintenance Welder

Railcar repair and maintenance welders repair and maintain various types of railcars. This involves using hand tools, cutting torches, and welding equipment to repair damage and ensure the railcars are operating efficiently.

In this role, it's essential to stay up-to-date with the latest welding techniques and safety practices. You also need a good understanding of the different types of railcars and their components, such as brakes, hoses, and couplings. Furthermore, it's crucial to follow industry regulations and standards while performing your duties.

Some common tasks for railcar repair and maintenance welders include:

  • Inspecting railcars for damage or defects
  • Removing damaged parts and replacing them with new ones
  • Welding materials to repair or reinforce damaged sections
  • Grinding, smoothing, and polishing welds
  • Testing and inspecting repairs to ensure they meet quality standards

The average salary for a railcar repair and maintenance welder varies based on factors such as experience, location, and company, but is around £33,500 per year. 

Heavy Equipment Repair and Maintenance Welder

Heavy equipment repair and maintenance welders are responsible for repairing and maintaining various types of heavy machinery used in industries like construction, mining, and transportation. These professionals often work with a variety of welding processes, such as MIG, TIG, and stick welding, depending on the equipment and materials involved.

Some common tasks performed include repairing cracks, reinforcing structures, and replacing worn or damaged parts in heavy equipment. Familiarity with various materials, like steel and aluminium, is important for this role in order to select the appropriate welding technique for each job.

There are several key skills and qualifications that can help you succeed in this field:

  • A background in welding and metal fabrication
  • Knowledge of various welding processes and materials
  • Ability to read and interpret blueprints or technical schematics
  • Strong attention to detail and commitment to following safety procedures

Heavy equipment repair and maintenance welding jobs vary based on factors such as company size, location, and industry, but some common job titles in this field include:

  1. Structural welder - responsible for welding structural steel components on construction sites, bridges, and buildings – with an average salary of around £30,000 per year.
  2. Pipe welder - working with pipes in industries like oil, gas, and petrochemical plants – with an average salary of £35,000 per year.
  3. Equipment welder - specialising in repair and maintenance of equipment in manufacturing facilities, warehouses, and industrial settings – with an average salary of £31,000 per year.

Manufacturing Production Line Welder

Manufacturing production line welders are responsible for joining metal parts using various welding techniques, such as MIG, TIG, and stick welding. The main duties include setting up and operating welding equipment, reading and interpreting technical drawings, and ensuring that required quality standards are met.

In order to succeed in this role, you should have strong technical knowledge, excellent hand-eye coordination, and the ability to work in a fast-paced environment. Experience in the manufacturing industry is often beneficial, as it can expose you to a variety of welding processes and increase your flexibility in the job market.

Some industries that frequently employ manufacturing production line welders include automotive, mining, telecommunications, agriculture, and factory work. Working in these sectors, you can expect to weld components for vehicles, industrial machinery, and various other products.

The exact job type and salary for production line welders depends on factors such as experience, industry, and location. However, the average salary for a manufacturing production line welder is around £30,000 per annum. This figure may vary depending on your experience, qualifications, and the specific industry in which you are employed. Additionally, higher salaries may be available for those with specialised skill sets and extensive experience within the field.

Custom Metal Fabricator/Welder

Custom metal fabricator/welders are responsible for the design, cutting, shaping, and joining of various metal components to create structures, machinery, and equipment. They utilise a combination of advanced techniques and tools for this purpose, such as TIG, MIG, and arc welding, with the work often tailored to clients' specific requirements, meaning that precision and attention to detail are crucial in this role.

The professionals work in a range of industries, such as construction, shipbuilding, aerospace applications, and automobile manufacturing and repair, among others. This allows for diversity in your work and the ability to develop a unique skill set.

To excel as a custom metal fabricator/welder, it's essential that you have strong problem-solving abilities and a keen understanding of blueprints and technical drawings. Effective communication and teamwork skills are also valuable, as you'll likely be collaborating with engineers, designers, and other professionals to produce high-quality products.

There are various types of welding jobs within the custom metal fabrication field, with different salary expectations depending on your experience, certifications, and the industry in which you work. Some potential job titles include fabricator/welder, pipe welder, MIG/TIG welder, and boilermaker. While exact figures may vary, you can find an overview of potential average earnings earnings below:

  • Fabricator/welder: £25,000 per year
  • Pipe welder: £32,000 per year
  • MIG/TIG welder: £28,000 per year
  • Boilermaker: £34,000 per year

Please note that these figures are for reference purposes and may not reflect your exact earnings in this field.

Ornamental Metal Worker/Welder (Gates, Railings, etc.)

Ornamental metal workers/welders focus on creating and installing decorative metal elements, such as gates, railings, window casings, and staircases. They work with a variety of materials, including iron, aluminium, brass, bronze, and other metals, to provide aesthetically pleasing features for buildings and other structures.

The primary responsibilities in this role will include:

  • Reading and interpreting blueprints and designs
  • Measuring, cutting, and shaping metal components
  • Welding and joining pieces together using various welding techniques, such as MIG/ARC welding
  • Grinding and polishing finished products
  • Installing the final decorative metalwork on-site

Working in this field may require you to be proficient in multiple welding and fabrication techniques, and it is essential to maintain a keen eye for detail to produce visually appealing metalwork pieces. As an ornamental welder, you'll likely work for construction companies, architectural firms, or independent metalworking businesses, creating custom pieces for both residential and commercial clients.

There are different types of welding jobs within this category, depending on the specific metalwork being created. Some may focus solely on gates and fences, while others may work exclusively on architectural features such as balconies or staircases. Regardless of your area of expertise, your craftsmanship and attention to detail are crucial to succeed in this profession.

The average salary for ornamental welders and metalworkers is around £45,000 per year, depending on location, experience, and the level of demand for your specific skill set. As you develop your expertise and establish a reputation for quality work, your earning potential may increase further.

Farm Equipment Repair and Maintenance Welder

Farm equipment repair and maintenance welders are responsible for repairing and maintaining various types of agricultural equipment. This may involve working on tractors, combines, balers, and other machinery that is crucial for the smooth operation of a farm. The role will often require proficiency in different types of welding, such as MIG, TIG, and stick welding.

Farm equipment repair and maintenance welders need to be skilled at diagnosing and repairing various mechanical issues, such as broken or worn parts. They may participate in routine maintenance to keep equipment running smoothly and extend its lifespan. Additionally, you it is important to be comfortable using a variety of tools, including welding equipment, to perform repairs and modifications to farm machinery.

Some key aspects of this role include:

  • Working with various types of welding techniques (e.g., MIG, TIG, and stick welding)
  • Diagnosing and repairing mechanical issues
  • Conducting routine maintenance on farm equipment
  • Using various tools and equipment for repairs or modifications
  • Ensuring the safety and efficiency of agricultural machinery

These experts can be found on different operation in the agricultural sector, from large, industrial-sized farms to smaller family-owned operations.

The average salary for a farm equipment repair and maintenance welder varies depending on experience, location, and the type of farm you are working for. The average salary for this type of role is £35,000 per year.

Mobile Rig/Field Service Welder

Mobile rig/field service welders work in various locations, performing welding jobs in diverse industries. This may include constructing, repairing, or maintaining piping systems, metal structures, and heavy equipment, requiring skill in various welding techniques, such as TIG, MIG, and stick welding.

In the oil and gas industry, you may find yourself working on oil rigs as a rig welder, welding piping systems and structures both onshore and offshore. You'll need to have a strong understanding of welding safety and be prepared to work in challenging environments.

Some mobile rig welders focus on auto body work, using their skills to repair collisions, fix damaged frames, and join automotive components. Auto body welders/technicians need to be proficient in multiple welding techniques to work with various materials, such as steel and aluminium.

Another common role for mobile rig welders is that of a pipefitter, responsible for installing, repairing, and maintaining piping systems. This can include working with high-pressure gas and oil transmission pipelines, or smaller-scale drainage systems and HVAC infrastructure. As a pipefitter, expertise will be required in industries such as construction, utilities, and manufacturing.

When setting up your mobile welding rig, it's essential to select the right equipment for field fabrication. Organising gas racks, filler metal storage, and other necessary tools are critical to ensure efficient and safe operations.

The salary for a mobile rig/field service welder depends on your expertise and industry you work in but comes in at an average salary of £31,182.

Offshore Oil Rig/Platform Welder

Offshore oil rig welders perform welding tasks on oil rigs or platforms. Offshore oil rig welders are highly skilled professionals who can perform various types of welding jobs on oil platforms. Typically, they work in extreme weather conditions, and with tight deadlines.

Most of the welding jobs encountered in this field include maintenance work, such as making up small pipe supports and brackets. Occasionally, you may be required to weld a variety of different corrosion-resistant alloys. It is essential for you to have knowledge of various welding techniques and processes, as the job demands high precision and accuracy.

Offshore oil rig welders often work in a team, where collaboration and communication are crucial for ensuring the safety and efficiency of the operation. Common welding job types on the rig include:

  • Structural welder: These welders work on the rig's structural components, ensuring their stability and integrity.
  • Pipewelder: This role primarily involves welding pipes and fitting components in the oil rig, maintaining the flow of oil and gas.
  • 6G welder: As a 6G welder, you will work with pipes that require advanced welding skills, such as out-of-position welding.

To become an offshore oil rig welder, you must hold relevant welding certifications, have previous welding experience, and complete the required offshore safety courses.

The average salary for offshore oil rig welders are about £38,000 per year, although the exact amount will vary depending on experience, job type, and location.

Wind Turbine Tower Fabricator/Welder

Wind turbine tower fabricators/welders are responsible for manufacturing and assembling wind turbine towers. This involves using engineering drawings to cut metal into designated shapes and weld them together to form sturdy structures. The job can also entail modifying and repairing towers, in addition to contributing to the installation process.

These professionals work with various welding methods like stick, MIG, and TIG welding, while adhering to safety standards and ensuring quality workmanship. It is essential to possess excellent fabrication skills, as well as the ability to understand and interpret technical drawings.

These welders are usually employed by wind turbine manufacturers or renewable energy companies, contributing to the expansion of renewable energy infrastructure. Becoming a wind turbine tower fabricator/welder requires experience in welding and fabrication, along with a solid understanding of the unique challenges and properties of wind turbine tower assembly.

Several factors determine career progression and salary, including geographical location, years of experience, and the size of the company you work for, but the average salary is £31,274 per year.

Nuclear Plant/Facility Maintenance and Construction Welder

Nuclear plant/facility maintenance and construction welders are responsible for welding high voltage equipment and pipe systems involving the handling of nuclear reactors, nuclear pressure points, and working with radioactive materials. Most welders in this field work in the nuclear power industry and need to follow strict safety standards and guidelines.

In order to become a nuclear welder, you should have excellent hand-eye coordination, strong technical skills, and extensive knowledge of welding procedures. Welding certification is often required, with additional qualifications in radiation safety and nuclear welding considered an asset. Regular training and continuous education are essential to stay updated with the latest safety measures and technology developments in this demanding field.

Common types of nuclear welding jobs include:

  • Nuclear pressure vessel welder: Specialising in welding nuclear pressure vessels that contain the reactor core and other crucial components.
  • Nuclear pipe welder: Focusing on welding and assembling piping systems used in nuclear plants.
  • Nuclear containment welder: Working specifically on welding structures designed to contain and isolate nuclear materials.
The average salary for a nuclear welder depends on the level of experience, location, and the specific job requirements. However, it is common for nuclear welders to earn a higher average salary compared to other welding job types, due to the risks and demands associated with the position. The average salary for this role in the UK is around £42,000 per year.

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